Space Exploration Technologies
Dragon Integration and Test Engineering Intern, Summer 2016

Over the summer, I worked as an integration and test engineer intern supporting the Dragon production team. Our team was responsible for working side by side with technicians to develop procedures and execute build integration of the Dragon Spacecraft. I led four seperate initiatives and made significant contributions to improve and automate aspects of the integration process.  

Loads Checkout Box - The loads checkout box is a test box designed to verify harnessing and software configuration channelization. This box enabled automatic channelization checks, reducing the run time of these checkouts by over 90% on both Dragon 1 and Dragon 2. I designed, assembled, programmed, and wired the box in under four weeks in order to meet team deadlines. I integrated a board designed to measure voltages from hundreds of channels across multiple connectors. 

Automated Torque Tools - The automated torque tools are electric torque wrenches that precisely control fastener torques. I developed an implementation plan to use this tool on the Dragon capsule and presented an ROI to the Dragon Production Director and Cleanroom Manager to show labor and cost savings across ~1400 final torques. I began incorporating this tool and trained others on the team on how to continue this implementation. 

Parachute Bay Watersealing - I identified deficiencies and provided clarity for the work instructions used to waterseal the Dragon parachute bay. My updates eliminated approximately 90% of engineering oversight while maintaining the design intent.  

Component Panel Shock Testing and Fastener Removal Tools - I ran a series to tests to determine shock levels incurred on sensitive components during the install and removal process. In addition, I designed, fabricated, and tested a set of tools to remove heat shield and component panel fasteners in a benign way.